Phosphate Consulting LLC
[Home] [Company Overview] [Technical Audits & Due Diligence] [Project Development] [Team] [Contact]

FEASIBILITY STUDIES

Feasibility studies are usually conducted in stages (phases) and are a vital component of the path from resource discovery to profitable operation. Phosphate Consulting LLC offers a staged approach to feasibility studies which provides several advantages to the client: 1) it minimizes cost; 2) allows for the early identification and evaluation of technical issues and processing alternatives; 3) facilitates risk assessment of identified technical issues; and 4) provides the owner with an early estimate of the capital investment, which is an essential component for evaluating economic viability. Our approach carries out technical and financial studies at three levels, which are known by various titles, but the most common and those typically offered by Phosphate Consulting LLC are:

  • Scoping Study (SS): Also called a conceptual or pre-feasibility study and carried out very early in the project life with relatively limited data/information. It is often used to assess the potential of the project and as a basis for deciding whether to invest in the project going forward.
  • Feasibility Study (FS): Sometimes called an enabling feasibility study and often follows a scoping study. It is carried out at an intermediate level when preliminary data on most project aspects has been developed. The data generated in a FS should be sufficient to support realistic estimates of capital and operating costs, project profitability, environmental impact, and project risks. Most importantly, the FS provides the basis for determining whether or not to commit the large expenditure and effort required for the subsequent bankable feasibility study.
  • Bankable Feasibility Study (BFS): The BFS is the final feasibility study prior to committing to a project and involves the finalization of all project elements. A BFS may contain all the elements of a feasibility study, but in much greater detail. It often must meet specified standards, such as JORC (Australian) or CIM (Canada) for quantifying the resource and, in some cases, must also meet SEC standards, such as NI 43-101 (Canada). Typically, a BFS is often subjected to a full independent audit if the financing is to be funded outside of the ownership group.

One of the more important aspects of any type of feasibility study is the estimation of capital cost, particularly when considering that the quality of the cost estimate required for a project increases as the project becomes better defined and the project continuation costs become greater. Phosphate Consulting LLC utilizes the AACE International standards for estimating the capital costs of a project. Typical capital cost accuracies for the three study levels listed above, summarized from AACE guidelines, are listed below.

  • Scoping Study: +/- 35% to 45%
  • Feasibility Study: +/- 20% to 30%
  • Bankable Feasibility Study: +/- 10% to 15%

Over the last 41 years, Phosphate Consulting LLC team members have participated in the development of phosphate mining, beneficiation, phosphoric acid, and fertilizer plants located throughout the world. Examples of feasibility studies and phosphate development projects performed by Phosphate Consulting LLC team members are given below.

CLIENT

LOCATION

DESCRIPTION

Minemakers

Australia

Enabling feasibility study for the Wonarah phosphate project in the Georgina Basin.

NMPL

Namibia

Ore characterization and preliminary bench beneficiation testing of marine sedimentary ore.

Samicor

Namibia

Complete PFS for a marine sedimentary deposit.

Vale

Mozambique

PFS including bench and pilot scale beneficiation testing and phosphoric acid pilot plant testing of two types of igneous phosphate ore.

JR Simplot

Wyoming

Beneficiation plant evaluation for an expansion study, included CAPEX estimate.

Sunkar Resources

Kazakhstan

Multiple beneficiation test programs, continuous phosphoric acid pilot test programs, and fertilizer production and testing.

Vale

Peru

Bench beneficiation testing and continuous phosphoric acid pilot plant testing (hemi-hydrate and dehydrate operating modes).

PhosCan

Canada

Complete PFS for an integrated phosphate project in Ontario. PFS was NI 43-101 compliant.

Ma’aden

Saudi Arabia

Member of the verification team working on behalf of the lenders and MPC.

JPMC

Jordan

Member of a technical team evaluate engineering proposals for the re-habilitation of the Eshidiya beneficiation plant.

Legend

Australia

Owners’ representative for a FS for a phosphate project in the Georgina basin. Project included witnessing of pilot plant testing by AMDEL and development of data for preliminary engineering.

Cominco

Congo

FS for a sedimentary phosphate project. Project included ore characterization, beneficiation flow sheet development, and development of CAPEX.

Soquem/Yara

Canada

Owner’s representative for a BFS for an igneous phosphate project in Quebec. Project included ore characterization and bench and plot plant test programs, and review of engineering documents.

Ma’aden

Saudi Arabia

Supervision of field sample preparation, bench and pilot plant testing programs, and development of a BFS that included CAPEX/OPEX estimates.

Champion Resources

Guinea Bissau

Conducted preliminary beneficiation testing of ore from the Farim deposit.

CSPT

Senegal

FS for restructuring the phosphate fertilizer facilities in Senegal

Beker Industries

Brazil

Design and construction of a TSP plant.

Beker Industries

Germany

Design and construction of a combination TSP and DCP plant.

Beker Industries

Idaho & Louisiana

Relocation of two sulfuric acid plants from Florida.

CF Braun

Philippines

Redesign, construction, and startup of an NPK granulation plant.

Sun Oil Company

Canary Islands

Design of an ammonia nitrate/ammonium sulfate granulation plant.

Valley Nitrogen

California

Phosphoric acid plant redesign and redesign of a Swenson forced draft ammonium sulfate crystallizer.

MO Farmers Assoc.

Missouri

Design and construction of a NPK granulation plant based on the TVA ammonator granulator. First industry installation.

Legend

Australia

Geological advisor to Legend Holdings International for quantifying the phosphate mineral resource.

Suncor

Canada

Natural gas processing with 3-phase gas separation, multi-component distillation, compression, and refrigeration.

© Copyright Phosphate Consulting LLC. All Rights Reserved.